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Consider that refrigerators account for 12% of U.S. residential energy use, and water heaters for another 17%. But today's consumers can choose appliances that are vastly more energy- and resource-efficient than earlier generations of products, thanks in part to technologies developed by the Department of Energy and its partners. One innovation alone—an improved refrigerator-freezer compressor—saved consumers more than $6 billion in energy costs between 1980 and 1990.

With continued R&D, DOE seeks to build on this record of success, developing and demonstrating technologies that will enable manufacturers to further improve the energy efficiency of appliances, while maintaining or enhancing their performance and value. The potential energy savings are significant.

Strategy and Program Goals

DOE supports research and development on highly energy-efficient refrigerators, clothes washers and dryers, water heaters, and other appliances. The program also accelerates the introduction and widespread use of highly efficient appliances through voluntary partnerships with industry.

DOE is also investigating strategies for appliance integration, as part of efforts to enable net-zero-energy buildings. In a Habitat for Humanities test house, Oak Ridge National Laboratory is recovering waste heat from the refrigerator to improve the efficiency of the heat pump water heater. Appliance integration and enhanced appliance controls will be key focus areas for future R&D.

Research Area Highlights

Recent R&D success stories address a number of major home appliances:

Advanced refrigerator-freezer—In a cooperative agreement with the AHAM Appliance Research Consortium to establish technically achievable energy saving, DOE researchers designed and demonstrated an advanced refrigerator-freezer that uses less than 1 kilowatt-hour per day—half as much energy as the latest government standards allow, and one-fifth as much as 1972 models. This outstanding energy efficiency was achieved by:

  • Using vacuum insulation panels around the freezer section and a double-insulation thickness of polyurethane foam on the doors.
  • Replacing standard AC fan motors with more efficient DC motors.
  • Replacing the automatic defrost control with an adaptive defrost that operates only when needed.

Power consumption for a 20-square-foot refrigerator-freezer is only 0.93 kilowatt-hours per day, a performance level far exceeding the government's 2001 energy standard, which requires units of this size to consume no more than 2.01 kilowatt-hours per day. If all 125 million refrigerator-freezers in the United States operated as efficiently, consumers would save $6.5 billion annually.

Horizontal-axis clothes washers—A landmark study, conducted by Oak Ridge National Laboratory, demonstrated the benefits of horizontal-axis clothes washers. In cooperation with Maytag, the study tested the real-world efficiency of the washers in the small community of Bern, Kansas. The study found energy savings of 60% and water savings of 40%. A follow-up demonstration in Boston, Massachusetts produced equally impressive results.

"Drop-in" residential heat pump water heater—Heat pump water heaters (HPWH) can attain much higher efficiencies than conventional electric water heaters. Yet the residential market for HPWHs has remained small because of long payback times, low perceived reliability, and the need for specialized installation and service. DOE, in a cooperative effort with private industry and the Oak Ridge National Laboratory, developed and tested a HPWH that overcomes these drawbacks, opening the way to greater market acceptance. A "drop-in" replacement for 50- or 80-gallon electric water heaters, the new HPWH has the same footprint as the original water heater and an identical electrical hookup, and Laboratory testing verified the durability and lifetime expectancy of components. The HPWH not only saves annual energy but also contributes to peak load shaving, and, as a side benefit, provides cool, dehumidified air to help condition the surrounding space in summer, spring, and fall. Advanced HPWHs under development promise significantly lower first costs. DOE's goal is to reduce the first cost of an advanced HPWH by 65%, compared to today's HPWH costs.


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